Thermo-pride Premiere XT 16 SEER User Manual download pdf

R-410A

OUTDOOR SPLIT-SYSTEM

AIR CONDITIONING

MODELS: 18 SEER - CZH / AC8B / AL8B SERIES

MODELS: 16 SEER - CZF / AC6B / AL6B SERIES

2 TO 5 TONS

INSTALLATION MANUAL

®

TABLE OF CONTENTS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

EVACUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . 5

SYSTEM CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

INSTRUCTING THE OWNER . . . . . . . . . . . . . . . . . . . . . . . 17

AC CONTROL BOARD FUNCTIONALITY . . . . . . . . . . . . . 18

WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

LIST OF FIGURES

Typical Installation with Required Clearances . . . . . . . . . . . . . . 3

Tubing Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Underground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Heat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Typical Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Communications Harness Connection . . . . . . . . . . . . . . . . . . . 6

Communicating AC with Communicating

Air Handler or Furnace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Communicating AC with Non-Communicating Air Handler

or Furnace using Communicating Interface Control . . . . . . . . . . 7

Thermostat Wiring – Single Stage Air Conditioner

(with AC control) – PSC Air Handler . . . . . . . . . . . . . . . . . . . . . . . 8

Thermostat Wiring – Single Stage Air Conditioner

(with AC control) – VS Air Handler . . . . . . . . . . . . . . . . . . . . . . . 9

Thermostat Wiring – Single Stage Air Conditioner

(with AC control) – Modulating Furnace . . . . . . . . . . . . . . . . . . . 10

Thermostat Chart - Two Stage AC –

Two Stage Variable Speed Furnaces . . . . . . . . . . . . . . . . . . . 11

Thermostat Chart - Two Stage AC –

Two Stage Variable Speed Furnaces . . . . . . . . . . . . . . . . . . . 12

Thermostat Chart - Two Stage AC –

Variable Speed Furnaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Thermostat Chart - Two Stage AC –

Variable Speed Furnaces . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . 14

Thermostat Chart - Two Stage AC –

Variable Speed Furnaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Thermostat Chart - Two Stage AC –

Variable Speed Furnaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Single Stage Wiring Diagram (2 - 4 Ton) . . . . . . . . . . . . . . . . 22

Single Stage Wiring Diagram (5 Ton) . . . . . . . . . . . . . . . . . . . . 23

Two Stage Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

LIST OF TABLES

R-410A Saturation Properties . . . . . . . . . . . . . . . . . . . . . . . . 18

TEST Input Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Operational Mode Display . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Status Code Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Status Code Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Operational Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Sensor or Switch Fault Codes . . . . . . . . . . . . . . . . . . . . . . . 20

Wiring Related Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . 20

SECTION I: GENERAL

The outdoor units are designed to be connected to a matching indoor

coil with sweat connect lines. Sweat connect units are factory charged

with refrigerant for the highest sales volume evaporator plus 15 feet of

field supplied lines.

Matching indoor coils are available with a thermal expansion valve or

an orifice liquid feed sized for the most common usage. The orifice size

and/or refrigerant charge may need to be changed for some system

combinations, elevation differences, or total line lengths. See tabular

data sheet provided in unit literature packet for charge requirements.

Refer to Application Data covering “General Piping Recommendations

and Refrigerant Line Length” (Part Number 247077).

SECTION II: SAFETY

This is a safety alert symbol. When you see this symbol on

labels or in manuals, be alert to the potential for personal

injury.

Understand and pay particular attention to the signal words DANGER,

WARNING, or CAUTION.

DANGER indicates an imminently hazardous situation, which, if not

avoided, will result in death or serious injury

.

WARNING indicates a potentially hazardous situation, which, if not

avoided, could result in death or serious injury

.

CAUTION indicates a potentially hazardous situation, which, if not

avoided may result in minor or moderate injury

. It is also used to

alert against unsafe practices and hazards involving only property dam-

age.

1 2 3 4 5 6 ... 23 24

Summary of Contents

Page 1 - INSTALLATION MANUAL

R-410AOUTDOOR SPLIT-SYSTEM AIR CONDITIONINGMODELS: 18 SEER - CZH / AC8B / AL8B SERIES MODELS: 16 SEER - CZF / AC6B / AL6B SERIES2 TO 5 TONSINSTALLATIO

Page 2

10 FIGURE 11: Thermostat Wiring – Single Stage Air Conditioner (with AC control) – Modulating Furnace</&/&7/&7&<

Page 3 - MUST BE WEATHERPROOF

Page 4

12 FIGURE 13: Thermostat Chart - Two Stage AC – Two Stage Variable Speed FurnacesAC 24B Two Stage Air Conditioner – Two Stage Variable Speed FurnaceC

Page 5 - SECTION IV: EVACUATION

Page 6 - CONTROL BOARD

14 FIGURE 15: Thermostat Chart - Two Stage AC – Variable Speed FurnacesAC 26B Two Stage Air Conditioner – Variable Speed Modulating FurnaceTWO STAGEA

Page 7 - INDOOR CFM CONFIGURATION

Page 8 - Product Catalog Section

16 FIGURE 17: Thermostat Chart - Two Stage AC – Variable Speed FurnacesAC 31B Two Stage Air Conditioner – Variable Speed Air Handler Connection of th

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183. If the coil needs to be cleaned, use clean water to wash dust, dirt,and debris from outdoor condensing coil.4. Refer to the furnace or air handle

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2INSPECTIONAs soon as a unit is received, it should be inspected for possible dam-age during transit. If damage is evident, the extent of the damagesh

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20FAULT CODE DISPLAYThe control will display any fault code that is currently active using theLED’s. The control will display the fault code, pause tw

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22SECTION IX: WIRING DIAGRAM FIGURE 18: Single Stage Wiring Diagram (2 - 4 Ton)

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Page 17 - SECTION VI: SYSTEM CHARGE

Copyright © 2012 by Johnson Controls, Inc. All rights reserved. FIGURE 20: Two Stage Wiring DiagramThermo Products, LLC 5235 West State Road 10 North

Page 18 - FUNCTIONALITY

Page 19 - STATUS CODE DISPLAY

4The outdoor condensing unit must be connected to the indoor evapora-tor coil using field supplied refrigerant grade copper tubing that is inter-nally

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6FIELD CONNECTIONS POWER WIRING1. Install the proper size weatherproof disconnect switch outdoors andwithin sight of the unit.2. Remove the screws at

Page 22 - SECTION IX: WIRING DIAGRAM

Page 23

8For additional connection diagrams for all UPG equipment refer to “Low Voltage System Wiring” document available online at www.upgnet.com in theProdu

Page 24 - Thermo Products, LLC

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